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Kinoptics Reveals Single-Panel
LCOS Solution
08.27.2003

After a year and a half of development, Kinoptics (Shanghai, China) has publicly unveiled its new single-panel LCOS solution. The remarkably simple concept uses a single LCOS panel with a matrix of spatially colored filters coupled to a light and polarization recovery illumination stage.

Kinoptics has not yet developed the LCOS panels or optical engine to demonstrate functionality, but is now in advanced stages of fundraising and partnership negotiations, so it is ready to be more open about the concept.The LCOS panel itself will be an all-digital design that will likely incorporate some unique features that will be revealed later. RGB subpixels will be used to create a full-color pixel.

Key to the system operation are the dichroic filters used in the LCOS panel. Here, CEO Fan Bin borrowed an idea from the Scrolling Color Recapture (SCR) concept developed by TexasInstruments. Instead of using heavily absorbing dye filters to create RGB light under each pixel, she decided to use the same thin film technology used to create the color bands on the SCR color wheel. These thin film stacks pass light within the R, G or B color bands, but reflect out-of-band light. This out-of-band light is not lost, but is recaptured in a polarization and light recycling light tunnel.

As shown in the single-panel system schematic, light from the lamp is collected and UV/IR filtered before entering the light tunnel. The entrance to the light tunnel has a small aperture to let light in, but the interior surface has a mirror to reflect light.
The light tunnel evens out the illumination and shapes it for imaging onto the display. A quarter waveplate and Moxtek wire-grid polarizer are placed on the exit port of the light tunnel to provide polarized light for the LCOS panel. This light is imaged onto the panel through a PBS, with the desired light exiting the system through the projection lens.At each pixel, red, green or blue light is passed through respective microfilters. As mentioned before, out-of-band light is reflected off the filter and PBS and back into the light tunnel.
The quarter waveplate allows the correct polarization to be maintained, while the mirror on the entrance aperture recycles light and sends it back to the LCOS panel. This light can be used again to illuminate the LCOS panel, thus boosting efficiency.
Kinoptics has modeled the performance of this single-panel system, as shown in the table below. The first two lines describe the overall system efficiency without light recycling. Here the company assumes a standard PBS assembly with the noted efficiencies for the rod (light tunnel), polarization conversion system (PCS), polarizer, microfilter, LCOS panel, analyzer and projection lens. Multiplying all of theses together produces an engine efficiency of 10.5%.

The second line assumes the use of a 3M optical core for the PBS. Since this assembly contains its own analyzer and is more efficient than a standard PBS, Bin has adjusted the numbers to reflect this, coming up with an improvement to 12.4% overall system efficiency.

The addition of the light recovery system is modeled in the third line. Again, the efficiencies of the entrance aperture/reflector, spacer, PBS, aperture ratio, PCS, rod and recapture rate are modeled. The aperture ratio refers to the percentage reflective area on the entrance of the light tunnel (70%). The spacer refers to the gap that surrounds each microfilter and the added light that can be collected from this if a reflective metal is used. This component must be added to the 0.66 reflectivity factor first before multiplying by the rest of the efficiency terms. The recovery rate term accounts for losses as light passes back and forth through optics like the field lens that are in between the light tunnel and LCOS panel. Multiplying all of these factors yields a 28.4% gain in efficiency with the light cycling elements.

Multiplying this 28.4% gain times the first or second PSB implementation cases results in a boost in system efficiency to 14.4% (standard PBS) or 17.3% (3M core).

Bin also has a clever way to improve efficiency even more through color balancing. Since UHP lamps are red deficient, she proposes making the red pixel a bit bigger so that less light needs to be wasted in the green part of the spectrum to achieve proper color balance.
Kinoptics has been in touch with both Ocean Optics and OCLI, the two providers of the SCR thin-film filter technology, and both have agreed to fabricate the microfilters on the glass for use in making the LCOS panels. Other partnerships to make the panels and system are in the works, with announcements expected later.

With three-panel LCOS projection systems struggling to reach a commercial critical mass, all are looking to single-panel LCOS solutions for the future. This approach is simple, elegant, small and potentially low cost. It has no moving parts, offers reduced thermal loading (fewer birefringence problems), and is compatible with many LCOS designs and foundries. This is definitely worth looking at.

And there is more - but we will hold that story for another day.

Kinoptics, Fan Bin, [86] 21-5047-6535, fanbin@kinoptics.com

Contact:
Insight Media
Annmarie Gabisch, 203-831-8464
annmarie@insightmedia.info

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